3D Printing for Aerospace & Aviation Industry

From lightweight prototypes to functional components, BDL3D supports aerospace manufacturers and engineering teams with high-precision 3D printing — built for strength, accuracy, and efficiency. Whether you’re refining a new design, testing fit and function, or producing flight-ready tooling, we deliver parts that perform — fast, and locally.

Industry Challenges We Help With

Across aerospace and aviation, projects are driven by performance, weight, and precision — but they’re often slowed down by long lead times, rigid tooling requirements, or high prototyping costs. This is where 3D printing gives engineering teams an edge — accelerating development while reducing risk and overhead.

Testing for form, fit, or flight?

Talk to us about getting it made.

Testimonials

Tim M.
Mechanical Designer
Emirates Team NZ

Your team has been incredible delivering us accurate parts quickly and efficiently. Printed parts are such a big part of our boat these days finding their way into almost every mechanical assembly.

Scott P.
Founder & CEO of Calmly Limited

Working with the BDL 3D team has been an absolute pleasure. Their additive manufacturing technology has proven very useful for bringing our new innovative product to market. Their ability to rapidly deliver quality parts, address any issues quickly and provide high attention to detail has been fantastic.

Alex H.
Huffadine Design

BDL 3D has been my 3D printing manufacturer for the past two years, consistently supporting the growing demands of my business. Their 3D printing service is incredibly personable and supportive, with exceptional communication. They always go above and beyond to ensure jobs are completed efficiently and to the highest standard. The team at BDL 3D consistently thinks outside the box and go the extra mile to meet our needs. I highly recommend BDL 3D for their reliability, innovation, and dedication to customer satisfaction

Bluebird Design

BDL3D has been a pleasure to work with, excellent work and communication, highly recommend!

Jesse L.

My prints arrived on Saturday and I am amazed with the quality! I was super happy with the delivery time and quality. I will make sure to take some photos when I get my current project finished off, thank you so much for all of your help. I am looking forward to working with you again in the future

3D Printing Material Consultation

Why Work With BDL3D for Aerospace & Aviation

In aerospace and aviation, precision isn’t optional, and timelines rarely shift. Whether you’re prototyping a new component, validating a design, or solving an engineering bottleneck, BDL3D helps you move faster without compromising on accuracy.

We support engineering teams, maintenance crews, and R&D departments with locally printed parts, fixtures, and models that meet real-world demands. Our process is streamlined and responsive, with no tooling delays, high MOQs, or overseas wait times — just reliable, production-quality outputs when and where you need them.

From low-volume parts to rapid design iteration, BDL3D gives you the flexibility to test, refine, and deploy with confidence, no matter how complex the challenge.

Beyond Aerospace & Aviation: More Industries We Support…

Other Industries We Work With

We partner with Kiwi businesses across a wide range of industries — helping them bring ideas to life, solve production challenges, and move faster. Whether you’re designing, building, testing or producing, we’re here to make it easier.

Let us help you make your vision a reality.

Get in Touch?


Reach out to us today to discuss your project needs, request a quote, or simply learn more about how we can help bring your innovative ideas to life. Let us know about your required materials, desired surface finishes, and specific details about your 3D printing service needs.

*Feel free to drop a file with your design or specifications — it’s optional, but it will help us understand your needs better. We typically respond within 1 business day.”

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Accepted file types: pdf, stl, step, 3mf, obj, stp, Max. file size: 60 MB, Max. files: 5.